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Horizon's Breakthrough in Integrated Die-Casting Mold Frame Technology, Successfully Delivers 5 High-End Mold Frames in 2025
Date : 2026-01-28

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With the growing demand for automotive lightweighting and manufacturing efficiency, integrated die-casting mold base technology is gradually replacing traditional multi-part welding and assembly processes. With significant advantages such as fewer parts, fewer weld points, lighter weight, higher efficiency and lower overall costs, it has become a new industry trend. In 2025, the domestic demand for integrated die-casting mold bases approached 80 sets, indicating broad market prospects.


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Keeping pace with technological advancements, Horizon's integrated die-casting mold frames have made continuous progress since the trial production of the first set in 2024. By 2025, the team successfully completed the production and acceptance of five integrated mold frames for front compartments, rear compartments and battery packs. Through ongoing exploration and summarization, Horizon has established a comprehensive high-precision processing system:


1.Enhanced Process Analysis

Conduct thorough analysis of stress, thermal deformation and processing path optimization before machining. Develop detailed process cards to ensure the reliability and cost-effectiveness of Horizon’s mold frame processing solutions.


2.Introduction of Advanced Equipment and Software

Introduce high-precision machining centers to ensure machining accuracy ≤0.02mm. Utilize advanced CAM systems to optimize tool paths and improve efficiency. Implement adaptive machining systems to compensate for tool wear and material deformation in real-time.


3.Strict Environmental Control

Establish a constant-temperature workshop with temperature control within ±2°C and equip it with an air purification system to ensure the stable processing environment for Horizon’s integrated die-casting mold frames.


4.Comprehensive Quality Monitoring

Achieve online dimensional monitoring and full-scale laser scanning inspections to ensure critical tolerances are controlled within ±0.02mm and cavity accuracy fully meets design requirements.


5.Systematic Skill Training

Enhance the team’s professional capabilities through P20 material processing training, digital simulation platforms, and skill certification systems, ensuring the manufacturing quality and delivery timelines of Horizon’s mold frames.


Horizon remains committed to high quality and short delivery times, continuously optimizing processes and management. We are dedicated to providing reliable integrated die-casting mold frame solutions for customers in a rapidly evolving market.


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Prev : Comprehensive Upgrade of Horizon Machinery's Digital Workshop, Empowering Transparent and Efficient Operation in Mold Base Manufacturing
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